I-Low-Volume vs. High-Volume Plastic Injection Molding

I-injection molding yinkqubo yokuvelisa esetyenziselwa ukudala uluhlu olubanzi lweengxenye zeplastiki kunye neemveliso. Kukho izinto ezininzi ekufuneka ziqwalaselwe xa ucwangcisa iprojekthi yokubumba inaliti, kubandakanywa nokuba ngubani oza kubonelela ngenkonzo. Enye yezinto zokuqala onokuthi uqiniseke ngayo yivolumu kuba inceda ukucutha ukuba zeziphi iinkampani ezinezixhobo eziyimfuneko ukulungiselela iprojekthi yakho.

Umthamo wokuvelisa ungahlelwa kwiindidi ezintathu: ivolumu ephantsi, i-middle-volume, kunye nevolumu ephezulu. Inqaku elilandelayo ligxininisa umahluko phakathi kwevolumu ephantsi kunye nephezulu.

Ukubunjwa kwesitofu sePlastiki esisezantsi
Imisebenzi yokubumba inaliti yomthamo ophantsi ngokubanzi ibandakanya amaqhekeza angaphantsi kwe-10,000 yecandelo, kuxhomekeke kwindlela esetyenziswayo. Isixhobo esisetyenzisiweyo senziwe nge-aluminium kunentsimbi eqinile, njengoko isetyenziselwa ukuveliswa kwezixhobo eziphezulu.

Xa kuthelekiswa nokubumba inaliti yomthamo ophezulu, ukubumba inaliti enomthamo ophantsi kunika ezi zibonelelo zilandelayo:
*Amaxabiso asezantsi ezixhobo, amaxesha amafutshane okuguqula.
Ukwenziwa kwezixhobo ze-aluminiyam kulula kakhulu kwaye kuyabiza kakhulu kunezixhobo zentsimbi.

*Uyilo olukhulu bhetyebhetye.
Kuba izixhobo ezinomthamo ophantsi zinokwenziwa ngesantya esikhawulezayo kunye neendleko eziphantsi, iinkampani zokubumba iinaliti zinokulula ngakumbi ukuba nobumba olutsha lwenziwe ukulungiselela utshintsho kuyilo lwecandelo.

*Ukungena lula kwimarike.
Iindleko zokuqala eziphantsi kunye namaxesha amafutshane okuguqula anikezelwa yi-low-volume injection molding yenza kube lula kwiinkampani ezintsha okanye ezincinci ezinohlahlo lwabiwo-mali oluqinileyo ukuvelisa iinxalenye zabo kunye neemveliso.

Ukubumba inaliti yomthamo ophantsi yeyona ifaneleka kakuhle:
*Iprototyping.
Isantya esiphezulu kunye nexabiso eliphantsi le-volume-low-volume injection molding yenza ukuba ifaneleke ngokufanelekileyo ukudala iiprototypes ezisetyenziselwa ukuvavanya ifom, ukufaneleka, kunye nomsebenzi.

*Uvavanyo lwemarike kunye nemveliso yokulinga.
Ukubumba inaliti yevolumu ephantsi ilungele ukwenza iziqwenga zovavanyo lwentengiso. Isenokusetyenziswa ukwenza iimveliso ngelixa imisebenzi yokuvelisa umthamo ophezulu isekiwe.

*Ukuveliswa komthamo ophantsi kuyaqhuba.
Ukubumba inaliti enomthamo ophantsi ulungele iiprojekthi zokubumba iinaliti ezingadingi mveliso yamakhulu amawaka okanye izigidi zeemveliso.

High-Volume Plastic Isitofu Molding
Imisebenzi yokubumba inaliti ephezulu kakhulu ibandakanya amakhulu amawaka ukuya kwizigidi zamaqhekeza. Isixhobo esisetyenzisiweyo senziwe kwintsimbi eqinile kune-aluminiyam, njengoko isetyenziselwa ukuveliswa komthamo ophantsi.
Xa kuthelekiswa nokubumba inaliti enomthamo ophantsi, ukubumba inaliti yomthamo ophezulu kunika ezi zibonelelo zilandelayo:
*Amandla amakhulu ngesantya esikhawulezayo.
Imisebenzi yokubumba inaliti ephezulu iyakwazi ukwenza amakhulu amawaka okanye izigidi zamaqhekeza ngexesha.

*Amaxabiso eyunithi asezantsi.
Ngelixa iindleko zokuqala zesixhobo sokubumba inaliti ephezulu yomthamo omkhulu kunobumba obuncinci benaliti, ukuqina kobunjwa bentsimbi obuqinileyo buvumela ukuba kwenziwe amaqhekeza amaninzi ngaphambi kokuba kufuneke ukutshintshwa. Ngenxa yoko, iindleko zeyunithi iyonke ingaba ngaphantsi kakhulu kuxhomekeke kwinani lamacandelo avelisiweyo.

*Ukufaneleka ngcono kwi-automation.
Inkqubo yokubumba inaliti ephezulu yevolumu ilungele ukuzenzekelayo, enokunyusa ngakumbi amandla okuvelisa kunye nokunciphisa iindleko zeyunithi.

Ukubunjwa kwenaliti ephezulu yevolumu ifaneleke kakhulu kwimveliso yobuninzi. Iinkampani zihlala ziyisebenzisa ukuvelisa iinxalenye zazo kunye neemveliso ezinobungakanani ukusuka kwi-750,000 ukuya ngaphezulu kwe-1,000,000.

Iqabane kunye no-DJmolding kwiiMfuno zakho zokuBumba i-High-Volume Injection

Ngaphambi kokuba ukhethe umboneleli wokubumba inaliti yeplastiki kwiprojekthi yakho, qinisekisa ukuba banazo izixhobo zokuhlangabezana neemfuno zakho zevolumu. Kwiiprojekthi zokuvelisa umthamo ophezulu, i-DJmolding liqabane elifanelekileyo. Ukuze ufunde ngakumbi malunga nesakhono sethu sokubumba inaliti, qhagamshelana nathi namhlanje. Ukuxoxa ngeprojekthi yakho nomnye wamalungu eqela lethu, cela ikowuti.