Icala eCanada
Ukuthi I-DJmolding Low Volume Manufacturing Ingasiza Kanjani Amabhizinisi Amancane AseCanada
Osomabhizinisi abancane abavela eCanada, into yokugcina abafuna ukuyenza ukusebenzisa isikhathi nemali yabo ezinqubweni zokukhiqiza. Abakwazi ukukukhokhela futhi abanaso isikhathi.
I-DJmolding inikeza indlela yokunciphisa izindleko zabo zokukhiqiza ngaphandle kokudela ikhwalithi noma ukwandisa umsebenzi wabo?
Kubizwa ngokuthi “ukukhiqiza umthamo ophansi.” Futhi kufana ncamashi nokuthi kuzwakala kanjani: indlela yokukhiqiza amanani aphansi emikhiqizo ngekhwalithi ephezulu ngentengo ethengekayo.
Ukukhiqiza umthamo ophansi kusebenzisa izimiso eziningi ezifanayo njengokukhiqiza okufika ngesikhathi, kodwa ngokulungiswa okuqondile okuyenza ilungele amabhizinisi amancane anesabelomali esilinganiselwe nezinsiza.
Eqinisweni, ngokocwaningo luka-DJmolding, ukukhiqizwa kwevolumu ephansi kunganciphisa izindleko kuze kufike ku-50%.
Ukuqeda Ukwehliswa Kwamathuluzi
Umehluko obaluleke kakhulu phakathi kokukhiqizwa kwevolumu ephezulu kanye nevolumu ephansi wehlela ezindlekweni zamathuluzi. Ukukhiqizwa kwevolumu ephezulu kudinga isikhunta ezibizayo futhi kufa ingxenye ngayinye, okungabiza kakhulu.
Isibonelo, uma udinga izingxenye eziyi-100 ezinezingxenye ezihlukene eziyi-10 ngesikhunta ngasinye, uzodinga isikhunta esiyi-10 noma sifa. Izindleko zamathuluzi zizodwa zingaba izinkulungwane zamaRandi ingxenye ngayinye.
Ngokuphambene, ukukhiqizwa kwevolumu ephansi kusebenzisa amathuluzi alula afana namapuntshi nama-dies enziwe ngezinto eziyisisekelo njengensimbi yezinga eliphansi noma i-aluminium. Lokhu kuqeda izindleko eziningi zamathuluzi ezihambisana nezinqubo ezinkulu zokukhiqiza.
Kodwa-ke, lokhu kusho nokuthi asikho isikhala sephutha uma kuziwa ekudaleni la mathuluzi alula ngoba kufanele anembile ngaso sonke isikhathi ukuze asebenze kahle ngomklamo wakho womkhiqizo. Lawa mathuluzi alula nawo awakwazi ukuphinda asetshenziswe futhi kufanele ashintshwe ngemva kokwenziwa ngakunye kokukhiqiza.
Lokhu kusho ukuthi izindleko zamathuluzi ziphakeme kakhulu kunezinye izinqubo zokukhiqiza, kodwa futhi kunciphisa izindleko zizonke zomkhiqizo wakho ngokunciphisa isidingo samathuluzi abiza kakhulu njengesikhunta noma ukufa.
I-High-Mix, Ukukhiqiza Ivolumu Ephansi
Ingxube ephezulu, ukukhiqizwa kwevolumu ephansi kuyinqubo yokukhiqiza inani lemikhiqizo enokwehluka okuncane ekuklanyweni. Ilungele abanikazi bamabhizinisi amancane abafuna ukukhiqiza inani eliphezulu lemikhiqizo ehlukene kodwa abangenazo izinsiza zokutshala emishinini yokukhiqiza ngobuningi noma ukukhiqizwa kwenqwaba enkulu.
Amabhizinisi amancane anezinselelo ezihlukile uma kuziwa ekukhiqizeni imikhiqizo yawo. Abanazo izinsiza noma amandla izinkampani ezinkulu ezinawo, ngakho-ke bavame ukudinga ukuqhamuka nezixazululo zokudala zezidingo zabo zokukhiqiza.
Isikhungo sokukhiqiza umthamo ophansi wemiksi ephezulu (i-HMLV) yakhelwe ngokukhethekile amabhizinisi amancane adinga ukukhiqiza izinhlobonhlobo eziningi zomkhiqizo owodwa ngamanani amancane ngamanani akholekayo.
Lezi zikhungo zivame ukubizwa ngokuthi izitolo zemisebenzi ngoba zithatha imisebenzi kumakhasimende amaningi ahlukene ngesikhathi esisodwa futhi zenze umsebenzi ngamunye ngokuhlukana ngaphandle kokushayisana. Lena inketho enhle yabakhiqizi abadinga ukukhiqiza amaqoqo amancane emikhiqizo eminingi ehlukene, kodwa akuyona into engcono kakhulu uma ufuna ukugxila emugqeni womkhiqizo owodwa futhi uwukhulise ngokushesha.
Amabhizinisi amaningi amancane akhiqiza izingxenye ngevolumu ephansi, kodwa nge-high-mix. Lokhu kusho ukuthi badinga ukukhiqiza izingxenye ezihlukahlukene. Isibonelo, uma unesitolo sokukhanda izimoto, ungase udinge ukukhiqiza amakhulukhulu ezinhlobo ezihlukene zokufakwa kwezinjini, ngasinye esinobukhulu baso obuhlukile.
I-Just-In-Time Manufacturing
Ukukhiqiza okufika ngesikhathi kuyingxenye ebalulekile yokukhiqiza okuthambile. Kuyisu elivumela abakhiqizi ukuthi behlise izindleko ngokunciphisa amazinga e-inventory kanye nokumoshakala. Igama elithi “nje-in-time” laqala ukusetshenziswa nguTaiichi Ohno, onguyise wohlelo lokukhiqiza lweToyota Motor Corporation olwaziwa ngeLean Manufacturing.
Ukukhiqiza okufika ngesikhathi kugxile ekuqedeni imfucuza ohlelweni lokukhiqiza. Imfucuza ingahlanganisa noma yini kusukela esikhathini eseqile esichithwe silinde izingxenye noma imishini ukuthi ifike, ukuya ekuthengisweni kwezimpahla eziqediwe ezingase zingadayisi ngokushesha njengoba bekuhleliwe.
Ukukhiqiza okufika ngesikhathi kuhlose ukuqeda lezi zinkinga ngokuthi izingxenye zilethwe lapho zidingeka khona kunokuba kugcinwe inani elikhulu lempahla ngaso sonke isikhathi.
Izinzuzo zokukhiqiza okufika ngesikhathi zifaka:
*Yehlisa imfucuza ngokuqeda ukukhiqiza ngokweqile;
*Ithuthukisa ukusebenza kahle ngokususa ukubambezeleka ngenxa yokulinda izingxenye noma izinto zokwakha;
*Yehlisa izindleko ze-inventory ngokunciphisa inani lezinto ezigcinwe esandleni.
Ukukhiqiza Imikhiqizo Eyinkimbinkimbi
Ukukhiqiza imikhiqizo eyinkimbinkimbi efana nemishini yezokwelapha, imishini yasemkhathini nezinye izinto zobuchwepheshe obuphezulu kuyindaba eyinkimbinkimbi. Le mikhiqizo ivamise ukudinga imishini ebizayo, ubunjiniyela obusezingeni eliphezulu kanye nomsebenzi omningi wezandla.
Abakhiqizi badinga ukuphatha ngokucophelela ukugeleza kwezinto ngokusebenzisa indawo yabo, yonke indlela kusukela ezintweni ezingavuthiwe endaweni yokugcina impahla kuya emikhiqizweni eqediwe kuphalethi eboshelwe izikhungo zokusabalalisa noma amakhasimende.
Ubunkimbinkimbi balezi zinqubo zokukhiqiza bungenza kube nzima ezinkampanini ezincane ukuthi zihambisane nesidingo, ikakhulukazi uma zingenabo abasebenzi abanele noma isikhala sokunikela ngokuphelele ekukhiqizeni.
Abakhiqizi abaningi bakhetha ukukhipha ukukhiqizwa kwevolumu ephansi ngoba kubenza bakwazi ukugxila ebhizinisini labo eliyinhloko kuyilapho bekhiqiza imikhiqizo yekhwalithi ephezulu ngesikhathi nangaphansi kwesabelomali.
Inqubo ibandakanya ukukhishwa kwezingxenye zenqubo yakho yokukhiqiza kwenye inkampani esebenza ngokukhethekile kumasevisi okukhiqiza umthamo ophansi, njengokukhiqiza imikhiqizo eyinkimbinkimbi noma ukwenza imikhiqizo ngendlela oyifisayo ukuze ihlangabezane nezicaciso ezithile.
Lokhu kungasiza ekudambiseni enye ingcindezi ehlobene nokuqhuba umsebenzi wokukhiqiza ophumelelayo kuyilapho kugcinwa ukulawula amazinga ekhwalithi kanye nezinsuku zokugcina.
Ukusondela Kwezokukhiqiza Ekhasimendeni
Njengoba umnotho womhlaba uya ngokuya ufakwa kwidijithali futhi usekelwe ezinsizeni, umhlaba usuxhumeke kakhulu. Lokhu kusho ukuthi imikhiqizo ingakhiqizwa endaweni eyodwa, ithunyelwe kwenye futhi ihlanganiswe lapho. Umphumela wukuthi ukukhiqiza akusadingeki ukuthi kwenzeke ngobuningi futhi endaweni emaphakathi.
Ukukhiqizwa kwevolumu ephansi ye-DJmolding kunikeza izinzuzo eziningi kumabhizinisi afuna ukuhlala enokuncintisana emnothweni wanamuhla womhlaba.
Ungahlala useduze namakhasimende akho. Uma ungumkhiqizi othengisa imikhiqizo ngqo kubathengi, uyazi ukuthi kubaluleke kangakanani ukuba seduze namakhasimende akho. Ufuna ukuthi bakwazi ukufinyelela kuwe kalula nganoma yimiphi imibuzo noma ukukhathazeka okungenzeka babe nakho mayelana nomkhiqizo noma isevisi yakho.
Ukukhiqizwa kwevolumu ephansi ye-DJmolding ikuvumela ukuthi ukhiqize izimpahla eduze nalapho amakhasimende akho ehlala khona ukuze ukwazi ukuwanika kangcono ngesikhathi sokusebenzelana okuqhubekayo kwesevisi yamakhasimende kanye naphakathi kwezinto zokuqala zokuthengisa lapho ethenga kuwe okokuqala ngqa.
