Nyaya iri muUK
DJmolding's Solutions yeWarpage Defect muInjection Molding
DJmolding's Mutengi kubva kuUK, vaitenga majekiseni epurasitiki kubva kuChirungu kugadzirwa kwepamba, asi paigara paine Warpage Control matambudziko aripo.
DJmolding deal Warpage Control mushe, nechikonzero ichi kambani iyi inoumba UK corperates neDJmolding izvozvi.
Mold Warping: Matambudziko Anowanikwa uye DJmolind's Solutions yeWarpage Control
Warpage mukuumbwa kwejekiseni repurasitiki ndipo apo chimiro chakatarisirwa chechikamu chakaumbwa chinokanganisa panguva yekutonhora. Mold warping inogona kukonzera chikamu kupeta, kukotama, kumonyoroka kana kukotama.
Kuti uone kuti chii chiri kukonzera kuumba warpage iwe unofanirwa kuziva:
*Maparts ako anotenderera sei
*Ndeipi nzira iyo warpage inoda kuitika
*Zvinorevei izvi maererano nezvinodiwa zvekusangana kwezvikamu zvako
Kana zvasvika kune warpage mune epurasitiki jekiseni kuumba, kune matatu makuru matambudziko: Kutonhora Mwero, Cavity Pressure & Zadza Rate. Nekudaro, pane zvakawanda zvinokonzeresa izvo zvinogona kukonzera matambudziko ekuumba akadaro.
Pazasi isu tinokurukura zvakajairika mold warping matambudziko uye mhinduro dzawo:
Problem: Kusakwana Jekiseni Kudzvinyirira kana Nguva
Kana pasina kukwana kudzvanywa kwejekiseni zvinhu zvepurasitiki zvinotonhora nekusimba mold isati yarongedzerwa zvakanaka.
Kana paine nguva isina kukwana jekiseni rekuumbwa, iyo yekurongedza inodzikiswa.
Kana paine kusakwana kwejekiseni remajekiseni eforoma kana kubata nguva mamorekuru haazomanikidzwe, izvo zvinovabvumira kufamba-famba vasingadzoreki panguva yekutonhora. Izvi zvinokonzeresa kuti chikamu chitonhore pamitengo yakasiyana uye zvinokonzeresa mukuumba warpage.
DJmolding's Solution: Wedzera kudzvanywa jekiseni mold kana kubata nguva.
Problem: Nguva Yekugara isina kukwana
Nguva yekugara ndiyo nguva iyo resin inoratidzwa nekupisa mudhiramu. Kana paine nguva yekugara isina kukwana mamorekuru haatore kupisa zvakafanana muzvinhu zvese. Iyo under-heated material inozoomarara uye inotonhorera mold isati yanyatsorongedzwa. Izvi zvinoita kuti mamorekuru adzikire pamwero dzakasiyana panguva yekutonhodza izvo zvinoita kuti mold warpage.
DJmolding's Solution: Wedzera nguva yekugara nekuwedzera nguva yekutonhodza maitiro ekutenderera. Izvi zvinozoita kuti zvinhu zvigamuchire huwandu hwakakodzera hwenguva yekugara uye kubvisa mold warping.
Problem: Bharel Tembiricha Yakanyanya Kuderera
Kana tembiricha yebhari yakadzikira, resin haikwanise kupisa kusvika kune tembiricha yekuyerera kwayo. Kana resin isiri pakuyerera kwayo tembiricha uye ikasundirwa muforoma inosimba mamorekuru asati anyatso kurongedzerwa. Izvi zvinoita kuti mamorekuru adzikire pamitengo yakasiyana inoburitsa mold warpage.
DJmolding's Solution: Wedzera kupisa kwembiya. Ita shuwa kuti tembiricha yekunyungudika ndeye homogenous kune yese saizi yepfuti.
Problem: Mold Temperature Yakanyanya Kuderera
Kana pasina kukwana tembiricha ye mold mamorekuru anosimba asati arongedza uye nemitengo yakasiyana, zvichikonzera mold warpage.
DJmolding's Solution: Wedzera tembiricha ye mold zvichienderana nekurudziro yemupi we resin uye gadzirisa zvinoenderana. Kuitira kubvumidza maitiro kuti agadzikane zvakare, vashandisi vanofanirwa kubvumidza gumi kutenderera kune yega yega 10 degree shanduko.
Problem: Uneven Mold Temperatures
Kusaenzana tembiricha yekuumbwa kunoita kuti mamorekuru atonhore uye adzike pamwero usina kuenzana, zvichikonzera kuti mold warpage.
DJmolding's Solution: Tarisa pamiviri mold inosangana neresin yakanyungudutswa. Ona kana paine mutsauko wetembiricha unodarika 10 degrees F uchishandisa pyrometer. Kana tembiricha musiyano mukuru kupfuura 10 madhigirii pakati chero 2 mapoinzi, kusanganisira pakati mold halves, musiyano ari shrink rates ichaitika uye mold warping ichaitika.
Dambudziko: Nozzle Temperature Yakanyanya Kuderera
Sezvo mhuno ndiyo yekupedzisira yekuchinjisa nzvimbo kubva kudhiramu kuenda kune mold, zvakakosha kuti uongorore. Kana muromo wacho uchitonhora zvakanyanya, nguva yekufamba kweresin inogona kunonoka izvo zvinodzivirira mamorekuru kuti asanyatso kurongedzerwa. Kana mamorekuru akasarongedza zvakaenzana, anodzikira pamitengo yakasiyana izvo zvinokonzera mold warping.
DJmolding's Solution: Chekutanga, mushandisi anofanirwa kuona kuti dhizaini yenozzle haisi kukanganisa kuyerera sezvo mamwe mabhomba asina kugadzirirwa resin iri kushandiswa. Kana iyo muromo wakakodzera uri kushandiswa kuyerera uye resin, mushandisi anofanira kugadzirisa tembiricha yenozzle negumi madhigirii Fahrenheit kusvika mold warpage yagadzirisa.
Problem: Zvisina Kufanira Flow Rate
Vagadziri veresin vanopa chaiwo maumbirwo emhando dzakasiyana dzekuyerera kwemazinga. Uchishandisa aya mwero wekuyerera segwara, mushandisi anofanirwa kusarudza chinoyerera chiri nyore chezvigadzirwa zvakatetepa nemadziro uye chakaomarara chezvigadzirwa zvakakora nemadziro. Mushandi anofanirwa kushandisa zvinhu zvakaomesesa zvinokwanisika kune zvitete kana zvakakora zvemadziro zvigadzirwa sezvo kuomarara kuyerera kunovandudza chimiro chemold. Zvisinei, kuomarara kwechinhu ndiko kunonyanya kuoma kusunda. Kuomerwa nekusundidzira zvinhu kunogona kuita kuti zvinhu zviome kusati kwazara kurongedza. Izvi zvinoguma nekusiyana kwemamorekuru shrink rates, izvo zvinogadzira mold warping.
DJmolding's Solution: Vashandi vanofanirwa kushanda neanopa resin kuti vaone kuti ndezvipi zvinhu zvichange zvine mwero wekuyerera zvakanyanya pasina kukonzera warpage.
Problem: Inconsistent Process Cycle
Kana mushandisi akavhura gedhi nekukurumidza uye chigadzirwa chikaburitswa chinhu chisati chaitwa chakakodzera uye kunyangwe nguva yekutonhora, mushandisi apfupisa kutenderera kwemaitiro. Kusapindirana kwemaitiro kutenderera kunogona kutungamirira kune isingadzoreki shrinkage rates, izvo zvino zvinokonzeresa mold warping.
DJmolding's Solution: Vashandi vanofanirwa kushandisa otomatiki maitiro kutenderera uye kungokanganisa kana emergency yaitika. Chinonyanya kukosha, vashandi vose vanofanira kudzidziswa pamusoro pekukosha kwekuchengetedza maitiro akafanana.
Problem: Kusakwana kweGedhi Saizi
Saizi yegedhi isina kukwana inodzikamisa kuyerera kweresin yakanyungudutswa painoedza kupfuura. Kana saizi yegedhi iri diki zvakanyanya inogona kuita kuti chiyero chekuzadza epurasitiki chidzike zvakanyanya kukonzeresa kurasikirwa kukuru kubva padanho-regedhi kusvika rekupedzisira-poinzi-kuzadza. Kurambidzwa uku kunogona kukonzera kushushikana kwemuviri kumamorekuru. Kushushikana uku kunoburitswa mushure mejekiseni, izvo zvinoguma nemold warp.
DJmolding's Solution: Mold gedhi saizi uye chimiro chinofanirwa kugadzirwa zvichibva pane data resin supplier. Kazhinji, mhinduro yakanakisa ye mold warpage ndeyekuwedzera saizi yegedhi zvakanyanya sezvinobvira.
Problem: Gate Nzvimbo
Kunze kwesaizi yegedhi, nzvimbo yegedhi inogona zvakare kuve chinhu chinokonzera kuumba warping. Kana nzvimbo yegedhi iri munzvimbo yakaonda yechikamu chegeometry uye yekupedzisira-point-to-fill inzvimbo yakanyanyisa, inogona kukonzera kuzadza kwehuwandu kubva kune hutete kusvika kune gobvu, izvo zvinokonzera kuderera kukuru kwekudzvinyirira. Uku kurasikirwa kukuru kwekumanikidza kunogona kukonzera kupfupi / kusakwana kuzadzwa.
DJmolding's Solution: Iyo mold inogona kudikanwa kugadziridzwa kuitira kuti ifambise nzvimbo yegedhi kuitira kuti mechanical chikamu zvinhu zvinodiwa nechigadzirwa chakapedzwa chinogona kuwanikwa.
Dzimwe nguva, magedhi ekuwedzera anofanirwa kuwedzerwa kuitira kuderedza kumanikidzwa kurasikirwa & kuderedza kuumbwa-mukushushikana.
Problem: Kushaya Ejection Uniformity
Kana iyo mold's ejection system uye press isingaongororwe uye ichigadziriswa nguva dzose, inogona kushanda zvisina kunaka uye inobudisa simba risina kuenzana rejection kana chikamu perpendicular inaccuracies. Izvi zvinokanganisa zvinogona kukonzera kushushikana mu mold painoyedza kuramba ejection. Izvo zvinonetsa zvinokonzeresa mold warping mushure me ejection uye kutonhora kwaitika.
DJmolding's Solution: Vashandi vanofanirwa kuve nechokwadi chekutarisa nguva dzose uye kugadziriswa kweiyo ejection system uye kudzvanya. Yese maturusi ekugadzirisa anofanirwa kuvharwa pasi kuti ave nechokwadi chekuti zvikamu zvakaiswa mafuta zvakanaka uye kubvisa kutsvedza.
Problem: Chigadzirwa Geometry
Chigadzirwa geometry inogona zvakare kuve nyaya inokonzera mold warpage. Chikamu chejometri chinogona kukonzera misanganiswa yakawanda yekuzadza mapatani ayo anogona kukonzera kupera kwepurasitiki kuve kwakasiyana mukati megomba. Kana iyo geometry iri kuburitsa isingaenderane shrink rate warpage inogona kuitika, kunyanya kana paine yakakwira mazinga ekurasikirwa kwekumanikidzwa munzvimbo dzakatetepa vs dzakakora madziro stock.
DJmolding's Solution: Bvunza akajairwa jekiseni repurasitiki molder anonyanya kuita engineering-giredhi resin kuti aone mhinduro yakakwana. KuDJmolding, isu tine Master Molders akadzidziswa uye anopihwa zvitupa neanotariswa zvakanyanya indasitiri zviwanikwa.
DJmolding ipurasitiki Injection molding mugadziri, uye isu tinokwanisa kugadzirisa majekiseni ekuumba mapreblems, kwete eEnland chete asi pasirese.
Kana iwe uine warpage defects mukuumbwa kwako jekiseni zvausina kukwanisa kugadzirisa, tendeukira kune nyanzvi kuDJmolding.
